SAK BRACE

SAK BRACE specializes in medical orthopedic braces, rehabilitation supports, and customized OEM solutions for global distributors, clinics, and healthcare brands.

WhatsApp: 0086-13343185033 / 0086-13132404899 Email: info@sakbrace.com

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Orthopedic Brace Manufacturer & OEM Supplier

Carbon Fiber ROM Hinged Knee Brace | Ultra-Lightweight Post-Op Leg Immobilizer

What is this product?

This product is a high-performance, universal-sized Range of Motion (ROM) hinged knee brace utilized to lock or limit leg movement during orthotics-based recovery. Built with an advanced carbon fiber support frame and lined with ventilated composite fabric, it features an adjustable length of 46–55cm and a set of four tailored straps (measuring 74cm, 63cm, 63cm, and 48cm) to provide a secure, ultra-lightweight, non-slip stabilizing fit for adults under 100 kg.

Compliance & Quality Assurance

Every SAK BRACE product is manufactured under strict quality management processes, supporting ISO 13485, CE & EU MDR compliance requirements.

+86-13343185033

info@sakbrace.com

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Model
Size
Material
AK-142
Adjustable Length    Unisize
Carbon fiber,composite fabric
Specification Type
Measurement Details
Fit & Capacity Guide
Size Classification
Adult Universal Size (One Size FitMost)
Target User: Unisex Adults
Adjustable Brace Length
46 cm - 55 cm (Telescoping Adjustment)
Weight Capacity: Ideal for individuals under 100 kg
Upper Thigh Strap
74 cm
Heavy-duty hook-and-loop security
Lower Thigh Strap
63 cm
Anti-migration compression control
Upper Calf Strap
63 cm
Ergonomic structural contouring
Lower Calf Strap
48 cm
Non-slip ankle-proximal closure
  • The Carbon Fiber ROM Hinged Knee Brace is an ultra-lightweight, medical-grade orthotic device engineered for superior post-operative knee stabilization and rehabilitation. Constructed from cutting-edge carbon fiber material, this brace offers exceptional structural rigidity while being significantly lighter than traditional metal stabilizers. 
  • The interior features a soft, breathable composite fabric lining that prevents skin irritation and guarantees maximum comfort during prolonged wear. Equipped with a dual-axis adjustable range-of-motion (ROM) dial, it permits precise limitation of flexion and extension to match different recovery stages. Its telescoping frame (46-55cm) and four independent compression straps deliver a custom, non-slip fit. This universal adult brace is ideal for recovering from ligament reconstructions, meniscus repairs, and joint fractures without sacrificing essential everyday comfort.

Product Introduction

Carbon Fiber Textured Panels

Features sleek, high-durability composite shells with a premium carbon fiber weave texture, providing exceptional structural rigidity and modern aesthetic appeal.

Dual-Scale Adjustable ROM Dial

Equipped with a precision multi-angle range of motion (ROM) hinge that enables detailed calibration and locking of flexion and extension angles to accommodate targeted recovery phases.

Telescoping Length Adjustment

Designed with integrated slide-and-lock screw tracks on the lateral struts, allowing for easy length modifications to ensure an optimized fit according to individual leg proportions.

Premium Velvet Cushion Liners

Outfitted with thick, skin-friendly grey velvet composite fabric linings that offer maximum plush comfort, heat dissipation, and reduced pressure on sensitive areas.

Heavy-Duty Four-Tier Strap System

Employs four broad, adjustable hook-and-loop fastening bands with integrated durable guide slots to distribute compression evenly and ensure complete, slip-free stability.

Anatomical Patellar Cutout Design

Features an ergonomic, open-front design that isolates and stabilizes the knee joint while leaving the patellar region completely uncompressed for optimal breathability and comfort.

Suitable for：

  • Post-Surgical Care: Critical recovery phases following ACL, PCL, MCL, or LCL reconstruction and complex meniscus repairs.

  • Fracture Fixation: Early-stage stabilization of patellar fractures, tibial plateau fractures, and distal femur recovery.

  • Severe Musculoskeletal Trauma: Management of acute knee sprains, patellar subluxation, and extreme joint instability.

  • Graduated Motion Therapy: Designed for patients requiring progressive joint loading with strict mechanical boundary settings.

Indications

Ligament Injury Fixation

Provides stable external immobilization and protection for severe knee ligament tears or strains (including ACL, PCL, MCL, and LCL), preventing harmful lateral movement during the recovery phase.

Post-Operative Knee Rehabilitation

Ideal for gradual, controlled mobility training and joint stabilization following various orthopedic knee surgeries.

Post-Operative Meniscus Fixation

Delivers reliable joint unloading and movement restriction to safeguard repaired meniscus tissue and support optimal physiological healing.

Knee Joint Fracture Fixation

Ensures secure structural alignment and strict immobilization for stable fractures around the knee joint, preventing bone fragment displacement.

People Also Ask

Q1: What makes a carbon fiber knee brace better than aluminum models?
  • A: Carbon fiber delivers a significantly higher strength-to-weight ratio compared to standard aluminum alloy. It provides the same rigid structural stabilization and resistance to lateral twisting while reducing the overall weight of the brace. This drastically lowers patient fatigue during walking and minimizes the physical strain of long-term post-operative wear.
  • A: This brace features an integrated telescoping mechanism that allows the overall length to adjust smoothly between 46cm and 55cm. By releasing the integrated locking clips on the carbon fiber struts, you can extend or shorten the upper and lower sections to align perfectly with your hip-to-ankle proportions.
  • A: To match the natural anatomical taper of the human leg, the four independent straps feature a graduated length design from top to bottom: the upper thigh strap is 74cm, the lower thigh strap is 63cm, the upper calf strap is 63cm, and the lower calf strap is 48cm. This ensures a snug, custom wrap for individuals weighing up to 100 kg.
  • A: The composite fabric serves as a medical padding layer that balances cushion and compression. Its multi-layered, perforated knit promotes continuous airflow, allowing moisture and body heat to escape quickly. This prevents sweat buildup, rashes, and slipping, making it comfortable and secure for long rehabilitation periods.

ROM Knee Brace

Q1: What is a ROM knee brace?
  • A ROM (Range of Motion) knee brace limits knee movement to a preset angle, helping protect healing ligaments and joints after surgery or injury.
  • Unlike standard knee supports, a ROM brace allows controlled flexion and extension, which is critical during post-operative rehabilitation.
  • ROM braces are commonly prescribed after ACL reconstruction, PCL reconstruction, meniscus repair, fracture fixation, and ligament reconstruction surgeries.
  • Yes. Most ROM knee braces allow flexion and extension settings to be adjusted according to the physician’s rehabilitation protocol.
  • Yes. We manufacture OEM ROM knee braces with customized hinge systems, straps, packaging, branding, and labeling.

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Medical Disclaimer

This product is intended to provide external support only and should not replace professional medical advice. Always consult a healthcare professional for diagnosis and treatment.

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