SAK BRACE

SAK BRACE specializes in medical orthopedic braces, rehabilitation supports, and customized OEM solutions for global distributors, clinics, and healthcare brands.

WhatsApp: 0086-13343185033 / 0086-13132404899 Email: info@sakbrace.com

Polypropylene Leaf Spring AFO Brace for Foot Drop | Medical Ankle-Foot Orthosis Factory

What is this product?

This product is a lightweight polypropylene plastic Ankle-Foot Orthosis (AFO) featuring a leaf spring posterior strut. It is clinically utilized to maintain the foot in a functional dorsiflexed position, preventing the toes from dragging during walking for individuals suffering from foot drop, flaccid paralysis, or ankle instability.

Compliance & Quality Assurance

Every SAK BRACE product is manufactured under strict quality management processes, supporting ISO 13485, CE & EU MDR compliance requirements.

+86-13343185033

info@sakbrace.com

  • Improve walking mechanics and regain gait stability with our premium Polypropylene Leaf Spring AFO Brace, expertly engineered for patients recovering from foot drop and neurological weakness. Fabricated from high-grade, lightweight injection-molded polypropylene, this resilient ankle-foot orthosis features a semi-flexible posterior leaf spring strut that provides essential static dorsiflexion assistance and lateral stability during the swing phase. 
  • The ultra-thin, low-profile footplate design slides effortlessly into standard sneakers or laced everyday shoes, ensuring excellent compliance and minimal bulk. Outfitted with extra-wide, plushly padded upper calf bands and lower ankle stabilization straps, this orthotic brace prevents shifting and pressure sores during extended use. Available in multiple calibrated sizes for both left and right foot configurations, this reliable medical device serves as a high-demand therapeutic solution for global orthopedic distributors, rehabilitation centers, and healthcare suppliers.

Product Introduction

Posterior Leaf Spring Design

Features a flexible vertical strut along the Achilles region that provides a dynamic spring-like assistance, lifting the forefoot during the swing phase to ensure a trip-free stride.

Low-Profile Trimmable Footplate

 Engineered from high-density, injection-molded polypropylene that easily slides inside standard orthopedically sound footwear or sneakers.

Anatomical Calf & Ankle Strapping

Employs wide, padded proximal calf bands and an independent ankle stabilizing loop to ensure secure skeletal fixation and prevent heel slippage.

Open-Heel Semirigid Shell Construction

Designed with a structural open-calcaneus configuration that conforms nicely to the patient’s lower leg architecture while avoiding painful bone friction points.

Ultra-Lightweight & Low Bulk

Minimizes material volume without compromising structural energy return, allowing patients to maintain a more natural, symmetrical gait.

Suitable for:

  • Patients suffering from foot drop caused by stroke, hemiplegia, nerve injuries, peroneal nerve palsy, multiple sclerosis, or overall lower limb weakness.

  • Individuals requiring lightweight flaccid paralysis support who need a simple, durable brace to maintain proper foot alignment during daily ambulation.

  • People seeking a discreet, low-profile orthosis that integrates seamlessly with existing laced footwear or athletic sneakers.

  • B2B medical equipment wholesalers, orthotic labs, and clinical procurement teams looking for cost-effective, bulk-manufactured injection-molded AFO solutions for global distribution.

Indications

Foot drop secondary to stroke (CVA), traumatic brain injury (TBI), or multiple sclerosis (MS)

Peroneal nerve palsy leading to dorsiflexion weakness

Flaccid foot drop or mild compensatory steppage gait patterns

Post-operative support following tendon transfers or Achilles elongation requiring controlled dorsiflexion assistance

People Also Ask

How does a leaf spring AFO assist with a patient's walking pattern?
  • The posterior leaf spring design uses the inherent memory of the treated polypropylene plastic. When the patient takes a step and lifts their leg, the brace holds the foot at a 90-degree angle (dorsiflexion). This keeps the toes from pointing down and dragging on the ground, significantly reducing the risk of tripping and promoting a more natural heel-to-toe gait.
  • While the high-grade polypropylene shell is pre-molded to fit typical foot shapes, the toe area and footplate edges can be carefully trimmed or smoothed by a professional orthotist using specialized medical shears or a grinding wheel to ensure a customized match inside narrower footwear.
  • For optimal skin health, patient comfort, and hygiene, it is highly recommended to always wear this brace over an everyday cotton sock. The sock acts as a protective barrier between the skin and the plastic shell, absorbing moisture and preventing chafing from the straps.

AFO (Ankle Foot Orthosis)

Q1. What is an AFO?
  • A: An Ankle Foot Orthosis (AFO) is an orthopedic device designed to support the ankle and foot while improving lower-limb alignment and walking function. It helps control foot positioning during movement.

  • A: AFOs are commonly used for foot drop, stroke rehabilitation, cerebral palsy, multiple sclerosis, nerve injuries, muscular weakness, and other neurological or orthopedic conditions affecting gait.

  • A: Yes. An AFO helps lift the foot during walking, reducing the risk of tripping and improving walking efficiency for patients with foot drop.

  • A: Most AFOs are designed to fit inside supportive footwear. Shoes with removable insoles and extra depth generally provide the best fit and comfort.

  • A: Yes. We manufacture OEM and ODM AFO products using thermoplastic materials, carbon fiber, and other advanced orthopedic materials. Custom branding and private-label services are available.

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Medical Disclaimer

This product is intended to provide external support only and should not replace professional medical advice. Always consult a healthcare professional for diagnosis and treatment.

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