SAK BRACE

SAK BRACE specializes in medical orthopedic braces, rehabilitation supports, and customized OEM solutions for global distributors, clinics, and healthcare brands.

WhatsApp: 0086-13343185033 / 0086-13132404899 Email: info@sakbrace.com

134924611d09e5a57186ef414e967603

Orthopedic Brace Manufacturer & OEM Supplier

Full Leg Immobilizer Knee Ankle Foot Orthosis | Medical Lower Limb Fracture Fixation Splint Manufacturer

What is this product?

This product is a medical-grade Full Leg Knee Ankle Foot Orthosis (KAFO) designed for complete lower limb immobilization. It spans from the thigh to the toes, using integrated rigid metal or composite support bars alongside a multi-strap compression system to lock the knee, ankle, and foot into fixed alignment, preventing harmful joint motion during post-operative or fracture rehabilitation.

Compliance & Quality Assurance

Every SAK BRACE product is manufactured under strict quality management processes, supporting ISO 13485, CE & EU MDR compliance requirements.

+86-13343185033

info@sakbrace.com

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Model
Size
Material
AK-097
S M L
Aluminium alloy,composite fabric
  • Optimize post-traumatic lower limb rehabilitation and secure rigid skeletal alignment with our premium Full Leg Immobilizer Knee Ankle Foot Orthosis (KAFO). Engineered for comprehensive orthopedic stabilization, severe knee joint trauma care, and multi-segment lower limb fracture management, this medical-grade splint spans from the upper thigh down to the foot box to ensure complete joint immobilization. 
  • The heavy-duty structural layout integrates robust longitudinal side stabilizers and rear rigid plates that work in tandem with a multi-strap compression system featuring industrial-grade tension buckles and wide hook-and-loop closure bands to eliminate micro-shifting or rotation. Fabricated with a premium, breathable foam-padded composite fabric shell, subtle contrast red-stitched borders, a patellar cutout for pressure reduction, and an open-toe foot wrap, it balances maximum joint restriction with high patient compliance. Designed for international medical device wholesalers, orthopedic clinics, and rehabilitation hospital procurement channels, this full-leg splint provides a highly effective, comfortable alternative to traditional continuous plaster casting.

Product Introduction

Full-Length Lower Limb Stabilization

Extends from the upper thigh down to the toes to deliver total mechanical restriction, effectively locking the hip-knee-ankle kinetic chain in optimal alignment.

Rigid Integrated Posterior and Lateral Splints

Embedded with high-strength, anatomically pre-contoured metal stays that provide unyielding support to prevent flexion, extension, and rotational forces.

Anatomical Boot Footbed Guard

Features a built-in, low-profile foot component that secures the ankle joint precisely at a $90^\circ$ neutral angle while shielding the foot from external impact.

Multi-Point Circumferential Strapping System

Equipped with heavy-duty, adjustable hook-and-loop (Velcro) straps along the entire brace length to provide uniform compression and eliminate sliding or migration.

Premium Shock-Absorbing Composite Fabric

Constructed from soft, skin-friendly, and highly breathable foam laminate padding that minimizes friction and enhances long-term patient comfort.

Open-Toe Design for Compliance

Engineered with an open toe and cut-out sections to facilitate easy skin inspection, neurological checks, and general airflow while maximizing hygiene.

Suitable for：

  • Patients requiring multi-joint lower limb immobilization due to stable femur, tibia, fibula, or patellar fractures where rotational control is critical.

  • Individuals recovering from complex knee and ankle surgeries, including total joint reconstructions, severe ligamentous repairs (ACL/PCL/MCL/LCL), or tendon ruptures.

  • Patients with severe lower limb neurological weakness, post-stroke hemiplegia, or joint contractures requiring structured positional holding and alignment correction.

  • B2B orthopedic device distributors, hospital supply procurement departments, and trauma rehabilitation centers looking to secure high-quality, high-compliance stabilization splints for global medical markets.

Indications

Femur and Knee Fractures

Provides high-level external immobilization for fractures of the distal femur, patella, and proximal tibia, keeping the knee joint securely stabilized during the healing phase.

Achilles Tendon Rupture Rehabilitation

Restricts harmful ankle dorsiflexion to protect a repaired or non-surgically managed Achilles tendon, ensuring safe tissue remodeling and post-injury recovery.

Ankle and Foot Injury Immobilization

Offers rigid structural support for severe soft-tissue trauma, stable ankle fractures, and complex midfoot injuries requiring total limb offloading.

Ankle Inversion and Eversion Control

Prevents pathological varus and valgus movements of the hindfoot, stabilizing compromised lateral and medial collateral ligaments.

Foot Drop (Drop Foot) Management

Maintains the foot-ankle complex in a neutral position to prevent plantarflexion contractures, ankle rolling, and dynamic foot drop during extended bed rest or rehabilitation.

People Also Ask

How does a full-leg KAFO immobilizer provide better stabilization than a standard knee splint?
  • A standard knee splint only wraps around the thigh and calf, which still allows the leg to twist and rotate from the foot and ankle joint line. This full-leg orthosis features an integrated foot box that completely anchors the ankle and foot. By securing the entire lower limb complex as a single rigid unit, it stops all dangerous rotational shifting and lateral twisting, providing a level of structural stability comparable to a traditional fiberglass cast.
  • Yes, the splint features an open, multi-panel wrap-around architecture. The broad padded textile panels overlap smoothly around varying thigh, calf, and ankle sizes. Once positioned, the independent, heavy-duty hook-and-loop compression straps can be tightened individually through the integrated tension buckles to create a perfectly contoured, non-slip fit tailored to the patient’s specific anatomy and dressing thickness.
  • Yes, it is highly optimized for patient comfort during multi-week recovery cycles. Unlike heavy, scratchy plaster, the inner core is lined with a skin-friendly, breathable composite foam that offers excellent cushioning against pressure spots. It also features a designated patellar opening to remove friction from the kneecap and an open-toe design that keeps the foot cool and dry during long periods of bed rest.

KAFO (Knee Ankle Foot Orthosis)

Q1. What is a KAFO?

  • A: A Knee Ankle Foot Orthosis (KAFO) is an orthopedic device that stabilizes the knee, ankle, and foot to improve walking ability and lower-limb alignment. It is commonly prescribed for patients with significant knee instability or lower-limb weakness.

  • A: A KAFO may be recommended for patients with post-polio syndrome, stroke, spinal cord injury, muscular weakness, knee instability, or neurological disorders affecting lower-limb function.

  • A: Yes. By providing structural support and improving joint alignment, a KAFO can help patients achieve a safer and more stable gait during rehabilitation.

  • A: KAFOs may be manufactured using lightweight aluminum, stainless steel, carbon fiber composites, thermoplastics, and orthopedic joint components, depending on clinical requirements.

  • A: Yes. We offer OEM and ODM KAFO manufacturing with customized components, branding, packaging, and technical support for orthopedic brands and rehabilitation equipment suppliers.

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Medical Disclaimer

This product is intended to provide external support only and should not replace professional medical advice. Always consult a healthcare professional for diagnosis and treatment.

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